electrical oil pump test system

Electrical Oil Pumps

The relentless pursuit of efficiency has created opportunities for electric pumps of many shapes, sizes and performance envelopes.

Low-flow applications, like auxiliary start/stop or clutch engagement have become commonplace.

High-flow applications, such as for gearbox lubrication, cooling electric motors/batteries are rapidly growing.

Ensure OP™ | E is a purpose-built test system designed to characterize and benchmark new electric oil pump prototypes and validate ones at the end of the production line.

Fluid and Hydraulic Component Test Systems. Oil pumps, water pumps, coolant valves, etc.

Here's a test system that already meets your needs.

Tirelessly compiling OEM test specifications, interpreting and summarizing requirements and defining the perfect test system is time better spent making the perfect electric oil pump.

Subsystems - Test Systems devoted to thoroughly confirm the design characteristics and production quality of thermal and lubrication components.

Subsystems

Robust fluid conditioning subsystem, engineered for prolonged use between extremes.

measurement - Test Systems devoted to thoroughly confirm the design characteristics and production quality of thermal and lubrication components.

Measurement

Accurately measure key parameters for lubrication, cooling, auxiliary, start/stop or actuator pumps.

Physical Interface - Test Systems devoted to thoroughly confirm the design characteristics and production quality of thermal and lubrication components.

Physical Interface

Overflow tank design with manual level adjustment and room for up to six (6) pump-specific fixtures at once.

Control - Test Systems devoted to thoroughly confirm the design characteristics and production quality of thermal and lubrication components.

Control

Simulate various test conditions (i.e. fluid/ambient thermal cycling, aeration, external pressure, etc.) according to industry standards.

Electrical

Designed for international power sources and safety considerations with minimal to no modifications.

DAQ

Comes with an industry-leading National Instruments® data acquisition system, integrated with a Windows Embedded controller.

Support - Engineering Support Platform | ATA Assist™

Support

ATA Assist™ allows you to submit a request for assistance 24/7.

ATA Accurate™ is an annual on-site system calibration which meets the ISO17025 standard accredited by A2LA..

structure - Test Systems devoted to thoroughly confirm the design characteristics and production quality of thermal and lubrication components.

Structure

ATA's unique "gull-wing" enclosure allows safe and easy access to the unit-under-test and for essential maintenance activities.

Rapidly cool the pump body and test fluid (by conduction) to -40°C in a quicker, more efficient manner than a thermal chamber.

Aerify™ Measure can accurately measure the gas concentration of oil in real-time. Aerify™ Control can introduce air (up to 30% aerated) to better simulate the environment.

Intelligence comes standard.

Introducing FloInt™

All ATA Ensure™ test systems come with FloINT™ (Flow Intelligence) software, built from the ground up with features specific to testing and analyzing fluid/hydraulic components. We include common electric oil pump test profiles (i.e. dead-headed flow, PTCE), or you can create your own with our easy drag-and-drop interface. 

Software built from the ground up with features specific to testing and analyzing fluid/hydraulic components.
Electrical Oil Pump Performance Testing

Validation comes in many flavors.

While the measurement and control characteristics of a test system should always remain accurate and precise, some applications require special consideration. Ensure OP™ | E is available in four variants:

  • OP | DurE: Designed for robust endurance testing

  • OP | PerE: Engineered for the most precise measurements

  • OP | ProE: Built for efficient and effective end-of-line validation

  • OP | E: A system for a specific set of test requirements

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Available with up to six measurement circuits, the Ensure OP™ | DurE is an effective system for thousand-hour tests. It comes pre-loaded with a powered thermal cycle endurance (PTCE) durability test plan, which is complementary to the cold-temperature FlashFreeze™ option.

Durability Testing

 
 
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Electrical Oil Pump Performance Testing

The Ensure OP™ | PerE is designed to be the precision instrument of your pump validation portfolio. Can be configured with up to six (6) measurement circuits.

It comes standard with:

  • Voltage measurement

  • Current measurement

  • Inlet pressure measurement

  • Circulation heating and cooling

  • CAN/LIN support

  • Serial communications

  • FloINT Scripting Package

  • Stress test plans (i.e. thermal shock)

Performance Testing

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Electrical Oil Pump Production Testing

The Ensure OP™ | ProE is a system that can handle end-of-line functional and audit quality assurance applications with ease.

It comes standard with:

  • Inlet pressure measurement

  • Hydraulic clamping

  • Production package

    • Part identification

    • Stack light

    • Large indicator lights

  • Automated front door

  • FloINT Scripting Package

  • FloINT User Management

  • Database Saving

 
 

End of Line Testing

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Datasheet Request Form

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