Systems and Software for a Complex World in Motion


Recent projects completed by Advanced Test and Automation Inc. Click "project overview" or "datasheet" for details.


FUEL INJECTOR TEST

Project Description    
Fuel Injector End-Of-Line Test Stand Project Overview Datasheet
Fuel Injector Tuning Test Stand Project Overview Datasheet

Whether you are testing a fuel, diesel, or natural gas injector, it is critical that the performance and durability of your electromechanical solenoid be confirmed through detailed testing. Since getting the right amount of fuel is crucial to proper engine operation, ATA engineers can help you in benchmarking your product according to specific SAE standards or custom OEM specifications. In order to develop an optimal injector design, the following parameters needs to be looked at closely.

  • injector resistance
    measurement of the equivalent resistance seen across the coil of the injector

  • power dissipation
    measurement of the operating voltage and current draw during an injector pulse under controlled conditions

  • operating voltage
    determination of the minimum and maximum voltage values at which the injector is able to satisfy specific performance criteria

  • static current
    measurement of minimum current required to cycle the injector from fully closed to fully open, and then the minimum holding current required to keep the injector fully open afterwards

  • preconditioning
    break-in of a new injector unit at gradually increasing pressure, temperature, and frequency

  • static flow rate
    measurement of the maximum flow rate through the injector when it is energized in the fully open position

  • operating temperature
    determination of the minimum and maximum temperature limits at which the injector is able to satisfy specific performance criteria

  • high/low temperature wake-up
    measurement of injector performance degradation when it is soaked in extreme temperature conditions, and then operated at specific conditions

  • thermal shock
    measurement of injector performance when unit is energized after specific positive/negative thermal gradients

  • dynamic flow rate
    measurement of the flow rate through the injector when it is operated at various supply pressures, temperatures, frequencies, and pulse widths

  • static leakage
    measurement of the pressure decay or discharge flow rate over time when the injector is de-energized, under a specific supply pressure

  • dynamic setpoint flow
    measurement of the mg/injection delivery by the injector when it is operated at its intended dynamic setpoint conditions

  • linearity deviation
    difference between the actual measured dynamic flow rate and the calculated maximum theoretical flow rate at a specific pulse width

  • flow range
    ratio of the maximum dynamic flow and the minimum dynamic flow

  • injection signature
    measurement of the opening (TON) and closing (TOFF) times for a single injection pulse

  • acoustic noise
    measurement of sound pressure level (SPL) when injector is fired at various supply pressures, frequencies, and pulse widths

  • contamination testing
    monitoring of injector performance when exposed to physical contaminants of controlled size, water, salt solutions, etc.

  • durability test
    measurement of performance signature after long term testing of injector unit under specific controlled conditions